Custom test jigs
Catch faulty units on the line, before they reach a customer. We design and build custom test fixtures that turn programming, labelling and test into one repeatable step, tuned to your product and your line.
Production test, built into your line
A custom test jig turns device verification into one repeatable step. Load the device, clamp it down, read pass or fail. Every unit gets the same checks, every result is recorded, and faults never make it past the bench.
Catch manufacturing faults before they ship
Solder bridges, missing parts, miswired connectors, out-of-spec components. The jig powers up each device and checks it against your pass criteria, so defective units are pulled at the source instead of failing in the field.
- Functional and in-circuit checks on every device
- Catches assembly and component faults early
- Flags failures clearly, before final assembly or dispatch
More than just test
The same fixture that verifies a device can set it up first. In one clamp the jig flashes firmware, writes serial numbers and generates the assembly labels, then runs the full test. One station handles the whole end-of-line job.
Program on the line
Flash firmware and bootloaders, then write serial numbers, IDs and config to each unit.
Label for assembly
Generate the barcodes, serial labels and stickers each unit needs on the assembly line.
Several at once
Multi-up fixtures program, test and label several PCBs in parallel to keep throughput up.
Test a unit in seconds, automatically
Drop the unit in, clamp it down, and the jig runs the full sequence on its own. No manual probing, no test steps to remember. Test keeps pace with the rest of the line.
* Test time depends on the complexity of the device and application. Some may take longer.
Every unit tested, every result recorded
Each unit is logged by serial number with its pass or fail result and the measurements behind it. A complete record of what was tested and when, ready for audits and recalls.
Per-serial records
Every unit tied to its serial number, pass or fail.
Measurement capture
The readings behind each result, not just a tick.
Exportable logs
Ready for audits, warranty claims and recalls.
A custom desktop app anyone can run
We build the software that drives the jig, a clean desktop app made for the production floor. It walks the operator through each step and shows a clear pass or fail.
Guided testing
Step-by-step prompts, no scripts for the operator to remember.
Clear pass or fail
One unmistakable result, the moment the test finishes.
Built for operators
No engineering knowledge needed. New staff train quickly.
Need a test jig for your product?
Tell us about your product and your production volumes. We will design and build the jig and the software to match.
Start a project